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Abstract This study examines how printing layer thickness and sintering time jointly affect the densification, microstructure, and tensile behavior of binder-jetted Ti-6Al-4V under a fixed jetting strategy. Specimens were printed with layer thicknesses of 40, 80, and 120 μm and sintered at 1300 °C for 1–5 h. Reducing the layer thickness increased green density and refined the initial pore structure, thereby accelerating pore closure during early sintering.
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